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PM1360

The CAT PM1360 Rental Power Generators

A reliable and fuel efficient diesel engine, the PM1360 rental power generator is a compact, four-stroke-cycle Cat 3516B turbocharged-aftercooled diesel engine which combines durability while providing dependability and economy. Its fuel system can operate on a variety of fuels

  Frequency (Hz) Voltage (V) Prime kW (kVA) Continuous kW (kVA)
  POWER MODULE 60 480/277 1360 (1700) 1056 (1320)

  PRIME 1360 kW

  CONTINUOUS 1230 kW

50 400/240 1600 (2000) 1400 (1750)
  50/60 Hz Switchable
    DEIF CONTROLLER      
FEATURES
SINGLE SOURCE SUPPLIER
  • Generator set manufactured in ISO 9001:2000 compliant facility
  • Package factory designed and production tested
  • Generator set and components meet or exceed the following specifications: AS1359, AS2789, BS4999, DIN6271, DIN6280, EGSA101P, JEM1359, IEC 34/1, ISO3046/1, ISO8528, NEMA MG1-22
WORLDWIDE PRODUCT SUPPORT
  • Cat ® dealers provide extensive post sale support including maintenance and repair agreements
  • Supported 100% by your Cat dealer with warranty on parts and labor
RELIABLE, FUEL EFFICIENT DIESEL ENGINE RENTAL POWER
  • The compact, four-stroke-cycle Cat 3512B turbocharged-aftercooled diesel engine combines durability while providing dependability and economy; fuel system operates on a variety of fuels
CAT TEMPORARY POWER GENERATOR
  • Cat SR5 1622 frame generator designed to match the performance and output characteristics of the Cat diesel engine
  • Double bearing, wye-connected, static regulated, brushless, permanent magnet excited
ENVIRONMENTALLY FRIENDLY POWER GENERATOR
  • 110% spill containment of onboard engine fluids
  • Positive crankcase fumes ventilation
CAT COOLING SYSTEM
  • Horizontally mounted radiator with vertical discharge
  • Sized compatible to rating with energy efficient fan
  • Provides 45C ambient capability at Prime power and 50C ambient at Continuous power
ON-PACKAGE PARALLELING CONTROL SYSTEM
  • Provides auto paralleling using package mounted controls
  • EMCP 4.2 offers engine and generator monitoring and protection
  • AGC-4 provides paralleling, load sharing, VFD control, and primary generator protection
CAT DIGITAL VOLTAGE REGULATOR (CAT DVR)
  • Three-phase sensing and adjustable volts-per-hertz regulation
  • Provides precise control, excellent block loading, and constant voltage in the normal operating range
SOUND ATTENUATED CONTAINER
  • Provides 5-high stack CSC rated enclosure for ease of transportation and protection
  • Meets 77 dB(A) at 15 meters or below per SAE J1074 measurement procedure at prime rating
GENERATOR RENTAL SET & CONTAINER
  • ISO high cube (2.896 m), 20 feet long (6 m), 2.438m wide container. Interior walls and roof are insulated with (80 mm) 3.14 inches of rock wool from the inside.
  • Two doors (one on each side) for service accessibility.
  • Rigid, fully welded support steel work with inserted 2 mm thick corrugated sheet steel panels and fully welded in position.
  • An integral base to support the generator set inside is sized according to static requirements. This includes two (2) pieces of steel bars installed on the floor for mounting of the generator set.
  • Separate compartment for the cooler; a service fuel tank with a 400 L (105.67 gallons) fuel capacity is supplied with four (4) level switches:
    • High-High
    • High
    • Low
    • Low-Low
  • Cables will be mechanically protected by heavy-duty, hot dip galvanized after-fabrication steel conduits or by cable trays with cover.
  • 50/60 Hz Conversion: The module can be converted between 50 & 60 Hz with flash files and settings provided. No fan conversion required
  • A fuel solenoid valve is included for pressurized automatic filling
CONTROL SYSTEM
EMCP 4.2 ENGINE OPERATOR INTERFACE
  • Graphical display with positive image, transflective LCD, adjustable white backlight/contrast.
  • Digital indication for
    • RPM
    • DC Volts
    • Operating hours
    • Oil pressure
    • Coolant Temperature
    • Oil Temperature
  • Two LED status indicators (1 red, 1 amber)
  • Engine cool-down timer
  • Engine cycle crank
  • Three engine control keys and status indicators (Run/Auto/Stop).
  • Lamp test and Alarm acknowledgement keys
  • Warnings/shutdowns with indicating text for:
    • Low oil pressure
    • Overspeed
    • High Oil Temperature
    • Overcrank
    • Emergency stop
    • AGC-4
  • Emergency stop pushbutton
  • Display navigation keys including two shortcut keys for Engine Parameters or Generator Parameters
AGC-4/EMCP 4.2 PROTECTIVE RELAYING
  • Generator protective features
    • 25 sync-check ( AGC-4)
    • 32 rev. power (EMCP 4.2 and AGC-4)
    • 40 loss of excitation (Cat DVR and AGC-4 impedance based)
    • 50/51 Inst. and time overcurrent (GCB trip unit and AGC-4)
    • 47 Negative Voltage Sequence (AGC-4)
    • 46 Negative Sequence Current (AGC-4)
    • 27/59 phase under/over voltage (EMCP 4.2 and AGC-4)
    • 81O/U under/over frequency (EMCP 4.2 and AGC-4)
  • Package mounted AGC-4 controls provides auto paralleling, CAN-bus, Ethernet communications, PWM and Analog outputs, and legacy analog load sharing (real and reactive)
  • AGC-4 main display/ AOP secondary display
RENTAL GENERATOR PROTECTION FEATURES:
  • Generator Over Current ANSI 50/51
  • Differential Protection ANSI 87 G
  • Generator Under Voltage ANSI 46G
  • Generator Current Imbalance ANSI 27G
  • Generator Voltage Imbalance ANSI 18
  • Generator Over Voltage ANSI 59 G
  • Generator Under/Over Frequency ANSI 81
  • Generator Reverse Power ANSI 32 G
  • Generator Overload ANSI 32
  • Busbar ROCOF
FACTORY INSTALLED STANDARD EQUIPMENT
Engine
  • Cat 3512B heavy duty diesel engine
  • Heavy duty air cleaner with service indicator
  • 45A Charging alternator
  • Primary fuel filter
  • Spin on, full flow oil filters with water cooled oil cooler. Requires API CF-4 lube oil
  • Lubricating oil system including oil drain lines routed to engine rail
  • Jacket water heater
  • Fuel cooler and priming pump
  • Electronic ADEM™ A3 controls
  • 24V electric starting motors
  • Batteries, rack and cables
Generator
  • SR5, three-phase, 6-lead, brushless, permanent magnet excited, Class H insulation, form wound, 2/3 pitch with Cat Digital Voltage Regulator (Cat DVR) and anti-condensation space heaters (120/240V 1.2 kW).
  • This generator is oversized to 80 degree rise, to provide extra long life.
Containerized Module
  • 20' ISO container, CSC certified for low cost stackable transport worldwide
  • Sound attenuated air intake louvers and 2 lockable personnel doors with panic release
  • Side bus bar access door, external access load connection bus bars
  • Shore power connection for incoming auxiliaries
  • Battery charger with instrumentation, alarms, and protection
  • AC and DC lights with respective switches and timers
  • 400 liter fuel tank, with vent, sight gauge, and exterior fill
  • Fuel supply and return piped to module wall
  • Fuel solenoid valve for automatic fuel filling
  • Lube oil level make-up system with tank, hoses and sump level regulator
  • Sound attenuated 85 dB(A) @ 1 meter
  • Internally mounted, fully insulator exhaust silencer
  • Exhaust outlet on top of module with rain cap provided with provisions to mount an exhaust stack extension Vibration isolators, corrosion resistant hardware and hinges
  • Lube oil and fuel tank drains piped to edge of container
  • Two 5 kg carbon dioxide fire extinguishers
  • Standard Cat rental decals and painted standard Cat power module white
  • Standard fork lift pockets on module sides to facilitate transport
Cooling
  • Standard cooling provides 45° C ambient capability at 50 & 60 Hz prime rating and 50° C at the 50 & 60 Hz continuous ratings
  • Vertically mounted radiator with vertical air discharge and electrically driven fans
Rental Power Generator Controls and Protection
  • Custom switchgear control with EMCP 4.2 genset mounted controller and wall-mounted paralleling controls
  • Automatic start/stop with cool down timer
  • Generator mounted, electrically operated circuit breaker
  • Multi-mode operation - single unit stand-alone, island mode paralleling with other power modules for load sharing, and single unit-to-utility mode paralleling for baseload control
  • Metering display: voltage, current, frequency, power factor, kW, WHM, kVAR, and synchroscope
  • Generator protective features: 25,27/59, 32, 40, 50/51, 81 O/U
Quality
  • Each module is tested individually for four hours, and then in parallel with a like unit
  • Complete modules comply with the following EU directives: Low Voltage Safety; Machinery; and Electromagnetic Compatibility. NEMA, ISO and IEEE standards
SPECIFICATIONS
      POWER GENERATOR HIRE
  Frame Size   1622
  Arrangement   252-3932
  Pitch   0.6667
  No. of poles   4
  Excitation   Static regulated brushless PM excited
  Constructions   Single bearing, close coupled
  Insulation   Class H
  Enclosure   proof IP22
  Alignment   Pilot shaft
  Overspeed capability – % of rated   125% of rated
  Voltage regulator   3 phase sensing with Volts-per-Hertz
  Voltage regulation   Less than ± 1⁄2% voltage gain
  Wave form deviation   Less than 5% deviation
  Telephone Influence Factor (TIF)   Less than 50
  Harmonic Distortion (THD)   Less than 5%
CAT 3512B DIESEL ENGINE RENTAL POWER
3512B, 4-Stroke diesel
  Bore – mm (in)   170 (6.7)
  Stroke – mm (in)   190 (7.5)
  Displacement – L (cu in)   51.8(3158)
  Compression ratio   14:1
  Aspiration   TA
  Fuel   EUI
  Governor type   Cat ADEM A3 Control System
  After Cooler   SCAC
RATING DEFINITIONS

Prime –Output available with varying load for an unlimited time. Average power output is 70% of the prime rating. Typical peak demand is 100% of prime rated eKW with 10% overload capability for emergency use for a maximum of 1 hour in 12. Overload operation cannot exceed 25 hours per year.

Continuous – Output available with non-varying load for an unlimited time. Average output is 70-100% of the continuous power rating. Typical peak demand is 100% of continuous rated eKW for 100% of operating hours

WEIGHTS AND DIMENSIONS
       
  Model   Length (mm)   Width (mm)   Height (mm)   Weight with Lube Oil and Coolant lbs (kg)   Weight with Fuel, Lube Oil and Coolant lbs (kg)
  PM1360 w/o Chassis   240 (6,058)   97.5 (2,438)   114 (2,896)   44092.45 (20,000)   44972.47(20,400)
  TECHNICAL DATA*
  *Materials and specifications are subject to change without notice
  **Data represented is at standard conditions
  Generator Set Technical Data   Units   50 Hz     60 Hz
      Prime   Continuous   Prime   Continuous
  Power Rating KW 1056 1200 1230 1360
  (kVA) 1320 1500 1537 1700
  Lubricating System L 333
  Total oil pan capacity US gal 88
  Fuel System
  Generator set fuel consumption**
  100% Load L/hr 311.1 272.8 365.2 332.2
  (gal/hr) 82.2 72.1 96.5 87.8
  75% Load L/hr 231 202.7 268 241.6
  (gal/hr) 155.4 138 184.1 168.3
  50% Load L/hr 155.4 138 184.1 168.3
  (gal/hr) 41.1 36.5 48.6 44.5
  Fuel Tank Capacity L 400
  (gal) 140
  Max Rated Running Time hours >>1 >>1 >1 >1
  Cooling System          
  Radiator Capacity L (US gal) 530 (140)
  Air Requirements          
  Combustion air flow m3/min 90.3 99.8 116.4 122.1
(cfm) 3,189 3,524 4,110 4,312
  Max air cleaner restriction kPa 6.2
(in H2O 24.91
  Exhaust System          
  Exhaust Flow m3/min 229.2 253.7 287.8 310
(cfm) 8,094 8,959 10,164 10,948
deg C   446.2 448.3 430.3 448.1
  Exhaust Temperature (Dry Exhaust) (deg F) 835.2 839 806 838.6