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XQ2000

The CAT XQ2000 Rental Power Generators

With a reliable and fuel efficient diesel engine, the XQ2000 rental power generator is a compact, four-stroke-cycle Cat 3516B turbocharged-aftercooled diesel engine which combines durability while providing dependability and economy with a versatile fuel system that operates on a variety of fuels.

XQ2000 TEMPORARY IPP

  Frequency (Hz) Voltage (V) Prime kW (kVA) Continuous kW (kVA)
  POWER MODULE 60 480/277 1825 (2281) 1640 (2050)

  PRIME 1825 kW

  CONTINUOUS 1640 kW

50 400/240 1600 (2000) 1400 (1750)
  50/60 Hz Switchable
    DEIF CONTROLLER      
FEATURES
SINGLE SOURCE SUPPLIER
  • Generator set manufactured in ISO 9001:2000 compliant facility
  • Package factory designed and production tested
  • Generator set and components meet or exceed the following specifications: AS1359, AS2789, BS4999, DIN6271, DIN6280, EGSA101P, JEM1359, IEC 34/1, ISO3046/1, ISO8528, NEMA MG1-22
WORLDWIDE PRODUCT SUPPORT
  • Cat ® dealers provide extensive post sale support including maintenance and repair agreements
  • Supported 100% by your Cat dealer with warranty on parts and labor
RELIABLE, FUEL EFFICIENT DIESEL ENGINE
  • The compact, four-stroke-cycle Cat 3516B turbocharged-aftercooled diesel engine combines durability while providing dependability and economy; fuel system operates on a variety of fuels
CAT GENERATOR
  • Cat SR4B 826 frame generator designed to match the performance and output characteristics of the Cat diesel engine
  • Double bearing, wye-connected, static regulated, brushless, permanent magnet excited
ENVIRONMENTALLY FRIENDLY
  • 110% spill containment of onboard engine fluids
  • Positive crankcase fumes ventilation
CAT COOLING SYSTEM
  • Horizontally mounted radiator with vertical discharge
  • Sized compatible to rating with energy efficient fan and variable frequency fan drive
  • Provides 43C (110F) ambient capability
  • Variable frequency drive fan controls improve partial load fuel consumption
ON-PACKAGE PARALLELING CONTROL SYSTEM
  • Provides auto paralleling using package mounted controls
  • EMCP 4.2 offers engine and generator monitoring and protection
  • AGC-4 provides paralleling, load sharing, VFD control, and primary generator protection
CAT DIGITAL VOLTAGE REGULATOR (Cat DVR)
  • Three-phase sensing and adjustable volts-per-hertz regulation
  • Provides precise control, excellent block loading, and constant voltage in the normal operating range
SOUND ATTENUATED CONTAINER
  • Provides 9-high stack CSC rated enclosure for ease of transportation and protection
  • Meets 77 dB(A) at 15 meters or below per SAE J1074 measurement procedure at prime rating
FACTORY INSTALLED STANDARD EQUIPMENT
Engine
  • Cat 3516B heavy duty diesel engine
  • Heavy duty, single element canister type air cleaner with service indicator
  • Charging alternator, 60-Amp
  • Fuel filters – primary and duplex secondary with integral water separator and change-over valve
  • Spin on, full flow oil filters with water cooled oil cooler. Requires API CF-4 lube oil
  • Oil drain lines routed to engine rail
  • Jacket water heater, 9kW, 400/480V, 50/60 Hz, 3-phase w/isolation valves
  • Fuel cooler and priming pump
  • Electronic ADEM™ A3 controls
  • Dual 24V electric starting motors
Generator Rentals
  • Double bearing SR-4B brushless, form wound, permanent magnet excited, three-phase with Cat digital voltage regulator (Cat DVR), space heater, 6-lead design, Class H insulation operating at Class F temperature for extended life, winding temperature detectors and anti-condensation space heaters (120/240V 1.2 kW). Generator equipped with System 4 insulation protection.
Containerized Module
  • Four (4) sound attenuated air intake louvers and 3 lockable personnel doors with panic release
  • Interior walls and ceilings insulated with 100 mm of acoustic paneling
  • Floor of container insulated with acoustic glass and covered with galvanized steel
  • Side bus bar access door, external access load connection bus bars
  • Shore power connection via distribution block connections for jacket water heater, battery charger, space
  • Heaters, and generator condensate heaters Six (6) DC lights
  • 1,250 gal fuel tank, UL listed, double wall, 10 hr runtime @ Continuous rating Solenoid fuel fill control valve
  • External lockable connections for fuel
  • Lube oil level regulator with makeup tank
  • Sound attenuated 77 dB(A) @ 15 m (50 ft)
  • Four (4) oversized maintenance-free batteries, battery rack and 20-Amp battery charger
  • Critical grade exhaust silencer with dual 2 m (6.5 ft.) exhaust stacks for increased site power density
  • Vibration isolators, stainless steel fastening hardware and hinges External drain access to standard fluids
  • One 4.5 kg (10lb) carbon dioxide fire extinguisher
  • Standard Cat rental decals and painted standard Cat power module white
  • 110% spill containment system for on-board engine fluids
Cooling
  • Standard cooling provides 43C (110F) ambient capability at 100% Prime
  • Horizontally mounted radiator with vertical air discharge
  • Variable frequency fan drive (VFD) for optimal
ower Rental Generator Controls and Protection
  • Controls provide auto paralleling AGC-4 controller, voltage and frequency adjust, base load / PF / load sharing / synchronizer, auto start / stop control & generator CB control, SCADA Interface (Ethernet), fuel level indications & alarms, fuel tank fuel transfer control
  • EMCP 4.2 genset mounted controller
  • Automatic start/stop with cool down timer
  • Generator Protection features: 25, 32, 40, 50/51, 27/59, 81 O/U
  • Reverse compatibility for interface to legacy power modules
  • 3000A UL rated generator circuit breaker with LSIG trip unit w/ammeter
  • Multi-mode operation (island, multi-island and utility parallel), load sharing (multi-unit only)
  • Manual and automatic paralleling capability
  • Metering display: voltage, current, frequency, power factor, kW, WHM, kVAR, and synchroscope
Quality
  • Factory testing of standard generator set and complete power module
  • UL, NEMA, ISO and IEEE standards
  • O&M manuals
SPECIFICATIONS
GENERATOR HIRE
  Frame Size   826
  Pitch   0.6667
  No. of poles   4
  Excitation   Static regulated brushless PM excited
  Constructions   Double bearing, close coupled
  Insulation   Class H
  Enclosure   Drip proof IP22
  Alignment   Pilot shaft
  Overspeed capability – % of rated   125% of rated
  Voltage regulator   3 phase sensing with Volts-per-Hertz
  Voltage regulation   Less than ± 0.5% voltage gain
  Adjustable to compensate for engine speed droop and line   loss Wave form
  Wave form deviation   Less than 5% deviation
  Telephone Influence Factor (TIF)   Less than 50
  Harmonic Distortion (THD)   Less than 5%
CAT 3516B DIESEL ENGINE POWER
3516B, 4-Stroke diesel
  Bore – mm (in)   170 (6.7)
  Stroke – mm (in)   190 (7.5)
  Displacement – L (cu in)   69 (4,210)
  Compression ratio   15:1
  Aspiration   TA
  Fuel system   EUI
  Governor type   Cat ADEM A3 Control System
STANDARD FEATURES
EMCP 4.2 LOCAL CONTROL PANEL
  • Generator mounted EMCP 4.2 provides power metering, protective relaying and engine and generator control and monitoring
  • Convenient service access for Cat service tools (not included)
  • Integration with the Cat DVR provides enhanced system monitoring
  • Ability to view and reset diagnostics of all controls networked on J1939 datalink eliminates need for separate service tools for troubleshooting
  • Real-time clock allows for date and time-stamping of diagnostics and events
  • True RMS AC metering, 3 phase: L-L volts, L-N volts, Phase, Amps, Hz, ekW, kVA, kVAR, kWHr, % kW, PF
EMCP 4.2 ENGINE OPERATOR INTERFACE
  • Graphical display with positive image, transflective LCD, adjustable white backlight/contrast
  • Digital indication for
    • RPM
    • DC Volts
    • Operating hours
    • Oil pressure
    • Coolant Temperature
    • Oil Temperature
  • Two LED status indicators (1 red, 1 amber)
  • Engine cool-down timer
  • Engine cycle crank
  • Three engine control keys and status indicators (Run/Auto/Stop)
  • Lamp test and Alarm acknowledgement keys
  • Warnings/shutdowns with indicating text for:
    • Low oil pressure
    • Overspeed High
    • Oil Temperature
    • Overcrank
    • Emergency stop - AGC-4
  • Emergency stop pushbutton
  • Display navigation keys including two shortcut keys for Engine Parameters or Generator Parameters
AGC-4/EMCP 4.2 PROTECTIVE RELAYING
  • Generator protective features
    • 25 sync-check ( AGC-4)
    • 32 rev. power (EMCP 4.2 and AGC-4)
    • 40 loss of excitation (Cat DVR and AGC-4 impedance based)
    • 50/51 Inst. and time overcurrent (GCB trip unit and AGC-4)
    • 47 Negative Voltage Sequence (AGC-4)
    • 46 Negative Sequence Current (AGC-4)
    • 27/59 phase under/over voltage (EMCP 4.2 and AGC-4)
    • 81O/U under/over frequency (EMCP 4.2 and AGC-4)
  • Package mounted AGC-4 controls provides auto paralleling, CAN-bus, Ethernet communications, PWM and Analog outputs, and legacy analog load sharing (real and reactive)
  • AGC-4 main display/ AOP secondary display
VOLTAGE REGULATION AND POWER FACTOR CONTROL CIRCUITRY
  • Generator mounted automatic voltage regulator, microprocessor based
  • Manual raise/lower voltage adjust capability and VAR/power factor control circuitry, all via AGC-4, for maintaining constant generator power factor while paralleled with utility
  • Includes RFI suppression, exciter limiter and exciter diode monitoring
CURRENT TRANSFORMERS
  • CT’s rated 3000:5 with secondaries wired to shorting terminal strips
POTENTIAL TRANSFORMERS
  • 4:1 ratio with primary and secondary fuse protection
CONTAINER
  • 40’ ISO high cube container, CSC 9-High Stack Certified
  • Painted standard Cat Power Module White per Caterpillar Specifications Standard air intake louvers
  • Three (3) lockable personnel doors with panic release
  • Fire extinguisher
  • 110% spill containment system for on-board engine fluids
INTERNAL LIGHTING
  • Six (6) internal DC lights with timers located at each personnel door
  • One (1) duplex service receptacle
BATTERY CHARGER AND BATTERIES
  • 24 VDC/20A battery charger with float/equalize modes and charging ammeter
  • Four oversized maintenance free batteries
EMERGENCY STOP PUSHBUTTON
  • Single emergency stop pushbuttons (ESP) located on rear face of generator set controls area
EXHAUST SILENCER
  • Critical grade, internally mounted, dual cylindrical exhaust silencers
  • 2 m high vertical discharging exhaust stack located in radiator discharge area
FUEL TANK
  • UL Listed 1250 gallon double walled tank
  • Fuel solenoid valve system
  • Triple fuel/water separators
CIRCUIT BREAKER
  • 3000A fixed type, 3 poles, genset mounted, electrically operated, insulated UL489 CB
  • Solid state trip unit for overload (time overcurrent) and fault (instantaneous) overcurrent protection. LSIG is standard
  • Includes DC shunt trip coil activated on any monitored engine or electrical fault, 100 KA-interrupting capacity at 480 VAC
  • Ground fault sensing/trip (needs optional ground CT)
BUS BARS
  • Three phase, plus full rated neutral, bus bars are tin-plated copper with NEMA standard hole pattern for connection of customer load cables and generator cables
  • Bus bars are sized for full load capacity of the generator set at 0.8 power factor
  • Includes ground bus, tin-plated copper, for connection to the generator frame ground and field ground cable
AC DISTRIBUTION
  • 50/60 Hz Transformer distributes utility voltage or customer supplied line voltage, which is selectable via onboard switch, for the Power Module AC auxiliaries
  • Provides 240/120 VAC for all module accessories except Jacket water heater (400V). Includes controls to de-energize jacket water heaters and generator space heater when the engine is running
LUBE OIL MAKE-UP SYSTEM
  • Includes oil pan-mounted oil level regulator and 114 L (30 gal) oil tank for maintaining oil pan levels in extended run applications. Oil tank can be remotely filled without shutting down the engine
TRAILER (optional)
  • hree axle with Anti-lock brake system
  • Goodyear G314 295/75R225 Load Range G
MODES OF OPERATION
  • Provides for single unit stand-alone operation, island mode paralleling and load sharing with other power modules, and single unit-to-utility mode paralleling for base load control (with open transition between paralleling modes)*
  • Island mode paralleling features:
    • AGC-4 control allows single unit to connect to a dead bus
    • Auto synchronization (voltage & phase matching)
    • Load sharing (kW) analog signal (like units & legacy compatible)
    • Load sharing (kVAR) analog signal (like units only)
  • Utility mode paralleling features:
    • Auto synchronization (voltage & phase matching)
    • Base-load control (selectable: programmable set-point or potentiometer adjust)
    • Soft load/unload (programmable, shared set-point)
    • Power Factor control (programmable set-point)
RATING DEFINITIONS

Prime – Output available with varying load for an unlimited time. Average power output is 70% of the prime power rating. Typical peak demand of 100% of prime rated ekW with 10% overload capability for emergency use for a maximum of 1 hour in 12. Overload operation cannot exceed 25 hours per year. Prime power in accordance with ISO8258. Fuel stop power in accordance with IS03046.

Continuous – Output available without varying load for an unlimited time. Average power output is 70 – 100% of the continuous power Rating. Typical peak demand is 100% of continuous rated ekW for 100% of the operating hours. Continuous power is in accordance with ISO8528. Fuel stop power is in accordance with ISO03036.

WEIGHTS AND DIMENSIONS
          Weight with Lube Oil and Coolant lbs   Weight with Fuel, Lube Oil and Coolant
  Model   Length (mm)   Width (mm)   Height (mm)   (kg)   lbs (kg)
  XQ2000 w/o chassis   480 (12,192)   97.5 (2,438)   114 (2,896)   64,000 (29,021)   73,000 (33,106)
  XQ2000 w/ chassis   480 (12,192)   97.5 (2,438)   168 (4,267)   74,000 (33,638)   83,000 (37,641)
  TECHNICAL DATA*
  *Materials and specifications are subject to change without notice
  **Data represented is at standard conditions
  Generator Set Technical Data   Units   50 Hz     60 Hz
      Prime   Continuous   Prime   Continuous
  Power Rating KW 1600 1400 1825 1640
  (kVA) 2000 1750 2281 2050
  Lubricating System L 401.3
  Total oil pan capacity US gal 106
  Fuel System
  Generator set fuel consumption**
  100% Load L/hr 397.9 350.2 482.9 433.4
  (gal/hr) 105.1 92.5 127.6 114.5
  75% Load L/hr 296.7 262.6 361.4 328.8
  (gal/hr) 78.4 69.4 95.5 86.9
  50% Load L/hr 204.9 182.6 253.8 232.8
  (gal/hr) 54.1 48.2 67 61.5
  Fuel Tank Capacity L 4,731
  (gal) 1250
  Max Rated Running Time hours >11 >13 >9 >10
  Cooling System          
  Radiator Capacity L (US gal) 770 (203)
  Air Requirements          
  Combustion air flow m3/min 133.2 119.4 167.8 162.2
(cfm) 4,704 4,217 5,926 5,728
  Max air cleaner restriction kPa 6.2
(in H2O 24.9
  Exhaust System          
  Exhaust Flow m3/min 326.4 290.9 418.2 386.1
(cfm) 11,527 10,273 14,769 13,635
  Package Noise Rating @ 15m (50 ft.) dBA 74 74 77 77